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“十一五”日用玻璃行业的发展探索« oursolo.net

作者:企业资讯策划团队 来源:rwfb 发布时间:2010-05-10 浏览:146

今年是中国国民经济和社会发展第十个五年计划的{dy}年。日用玻璃为我们的行业是一个非常好的机会。玻璃制品已渗透到生活的各个方面的人民,人民生活水平提高,消费水平也将成为我们日常生活中使用的玻璃制品也相应增加,扩大市场空间。但是,我们也应该看到的品位和质量的商品已增加,特别是在我们的产品,人们仍然有相当大的出口量。因此,我们要全面落实,同时对科学发展观,增强在科学发展和技术创新,提高产品档次和质量,以满足居民不断增长的需求和出口产品的需求,同时也促进了发展产业。自改革开放

日用玻璃产业,在规模上和技术进步有一个更大的发展。由于提高了对外技术交流的结果,促进装备工业水平,技术水平和管理水平。但是,由于中国的基本日用玻璃工业相对薄弱,尽管改革开放使用的机会,这个行业有更大的发展,但与发达国家的技术和经济指标仍相对较大的差距相比, 。在周期即将进入当今世界,显然不适合。为此,在必要加大改革力度,未来的发展这一点,与国际先进水平缩小,使行业的发展进入一个良性循环。

1,产品和市场:我们的企业往往只注重生产,数量,而不是传统的产品风格,生产模式,即根据用户来样生产(在数量而定)。缺乏创新的概念和作出反应的能力,在市场变化发展的,所以没有过时的产品设计吸引消费者,市场上所造成的被动销售缺乏研究分析,不应该以引导消费者领导市场在市场的主动权,不能抵御市场风险的影响(如;杜郎DARQUES法国是世界上{zd0}的玻璃制造商,为了抵御市场风险的定期市场调查,市场需求继续为新产品设计,例如在1997年他们曾在2000年新产品的设计,作为一个老产品滞销产品储备将及时推出新产品,主动掌握市场)。许多企业已被淘汰,以符合市场的结果。除了我们的公司规模,缺乏规模经济,不应形成能力不足的模式,抵御市场风险。这是不够的经营者解放现代商业模式的理解,缺乏经济管理观念。因此,只有丰富的生产管理模式,不应该形成集约化生产的。造成管理落后,污染严重,能耗高,成本高,低质量,低附加值,低层次的商业才能运行的条件下艰难。因此,转变观念,尽快在联合企业的强大优势,形成以实现在一个合理的模型规模经济,形成一个良性循环,有能力抵御市场风险。当然,如何实现对什么是合理的规模?该灯还没有wq外国的模式(例如,澳大利亚防疫包装集团,只有6个地方和新西兰的玻璃工厂,有大约6亿300万吨年产瓶/输出的能力,人均产值776吨相当于我们的10倍以上,这还不包括在其他地区收购的工厂),和我们通常15万吨/年的生产能力后多数,它不应该与国外企业相竞争,但应该看到的方向大小经济。

第二,加强科技开发,创新工作,跟踪世界先进水平

的时间,我们在科学和技术的相对薄弱,这反映在,玻璃构成长期投资的研究合理选择,窑基础理论研究和电炉熔炼技术的研究,对研究,产品和模具设计的研究和新技术的研究和开发新产品形成机制的产物。研究在科学和技术情报和信息系统在国外也成为破产。这主要是gz现实的过去,我们更gz长远的gz太少,研究工作疲劳,许多无形的人力资源的损失。科学技术工作,是为行业发展的基础,对技术工作的忽视,随着时间的推移行业萎缩势在必然。跟踪也是世界句子级的会谈,这不是危言耸听,是没有根据的,是我们要面向未来成为现实。因此,我们必须承认差距,为了缩小差距,树立和落实科学发展观,尊重科学,尊重人才,科学和技术政策的实施,加强科技投入,在行业层面科学技术的发展,可以转化为现实生产力。将提高能源效率,生产成本下降,质量品种效益提到了,是“11?5”应予以考虑。

三,技术的主要思想:

配料工艺:配料工艺是有关产品质量,保护环境,一个文明的重要组成部分的生产,而是因为它不是直接从生产过程,在投资过程中往往被忽略,特别是在人力成本低,越容易被简化,造成产品质量不能保证,尘土飞扬的环境污染严重,造成严重的潜在的职业病。据报道,中国的有毒有害企业已超过1600,作为2003年在中国职业病人数超过200万美元,2003年以来一万零四百六十七案件,其中80%的肺尘埃沉着病,因为在中国尘肺人数在2001年相当于其他国家的总和。现在每年百分之十的肺尘埃沉着病,这是一个非常严重的国际早已广泛使用的自动配料系统。在这方面,中国有成熟的经验,我们必须在“11?5”期间xc人工配料。

玻璃窑炉:玻璃窑炉生产玻璃工业是能源的核心消费的主要设备,目前,中国正在运行的炉膛火焰炉的能源消费仍主要更高水平(通常是300 -500公斤标煤/吨成品对先进等同于190公斤标准煤的国际一级/吨成品);熔化率低(通常1.5-2吨玻璃液/平方米熔化面积,国际先进水平的3-3.6吨玻璃液/平方米熔化面积);在我们目前的大部分石油和煤炭的能源结构,利用率低,污染严重的热点,和国际社会的普遍,如天然气和电力使用清洁能源。高污染少热利用,甚至是燃油业务,大多采取电通量和纯氧燃烧技术,以提高热效率和熔化率减少污染。预期寿命在窑地区:我们的熔炉通常5-7年(大多数5岁以下)和国际先进水平8-10年,当然在耐火材料和一次性投资成本的连接使用,我们仍然有许多差异,但条件有针对性地组合,以吸引国际先进经验,我们在“十一?五”期间应考虑。

成型过程:
成型的产品质量之间的关系的过程很大,我们手工工艺方面(主要是玻璃和异形瓶少数):作为医生和低技术含量产品的艺术文化素质,受某些限制,产品没有等级和价格,附加价值不高。企业应在加强科学技术,提高产品质量方面的努力。为了实现yz优价,提高产品附加值。同时提高中国国际地位的玻璃行业。

机制瓶技术方面:是否瓶和容器,我们正在形成机制,在产品供不应求的深入研究,在低生产率和产品质量,外观表现欠佳,这是由于机械化在中国的生产起步较晚(解放前就手动机,全自动生产线,青岛晶华酒店只从美国,“美林”旋转瓶生产线)进口。我们现在能生产电子定时6对,8对,一十双是决定性因素瓶机,但双滴机的工厂数量太少。国际社会有一个双/ 3粒/ d下降8-12集团除了通关模式,所有伺服电机制动装备,机器生产,其新机器既节约能源,减少噪音,简化控制程序,生产效率高(10 IV组NNPB生产线375毫升瓶机的速度下降,达到600 /分)。彩瓶,以解决统一问题,已通过在国外的压力-风能生产的每一个组成试验组,其中专业技术研究和新产品试制工作,选择生产企业精英。因此,在瓶,以确保外观质量,提高更快。我们知道,解决问题轻量级瓶子,瓶子是首先要解决的统一性问题,解决方案的统一不仅是机器一方面的问题,这是包括原料,熔化,预计道,瓶机系统内的工程。因此,我们必须到这一问题的全面了解,只有全面的科学方法,以突破。

机制容器技术方面:我们是按设备目前也取得了很大的突破表现在品种:开放模式和单,双下降压力机不同规格的模量,基本已被xc气动推板和机械驱动和液压冲压。
在节省能源,而且有很大进步环境保护方面
,国际社会已在全伺服驱动的使用,生产效率比较高的康宁玻璃锅抑制(美国60单路输出/分钟,我们只有16个/分钟,而利比的生产机制杯25-30吨/日,我们只有10-12万吨/日)。在吹的过程,是利用国际压力-风能生产,我们还大部分利用风能-吹工艺,无论是镇压与国际先进水平吹容器或容器产品一致性之间有一个大的差距同样的瓶技术,这也是一个系统工程过程才能塑造我们进行深入的研究。

四深加工产品,其产品扩大

有关产品深加工:近年来国际玻璃深加工,不断增长的重要性,其中包括:花机,印刷,磨砂,石,喷金,描金,深刻和反应堆技术,例如花。在今天的技术,可以利用电脑来进行jq的蚀刻画装饰玻璃。在关于短期玻璃深加工,玻璃产品,提高级和职系,无论瓶或容器是有着广阔的前景,只要发展得当,将接受广大消费者。
在20多年前
,这是废物的光学玻璃,把磨抛后表面处理技术和无形胶成各种工艺品多棱访问(即,装饰品),在光线照射下,美的形成折射率,消费者和昂贵的,迄今为止在gd商场及机场柜台上的商品也显着位置。中国的浙江,江苏,已经发展成为沿光坯用的玻璃工艺品生产各种玻璃一定的规模,但一个行业的形成,但低{zxj}的产品,对许多人来说,低附加值利用材料。人民生活水准在中国近几年在大大提高了装饰玻璃工艺饰品,首饰品种的生活不断改善的生活条件,这是很有潜力的市场,但也有需要创新的活力。玻璃制品是一种gd艺术和收藏品,因为人们很少关心价格,而是因为人们相信,人民生活水平的提高将继续扩大市场需求。

总之,在“五?11”实施过程中,我们要按照发展的要求,注意节约能源和环境保护循环经济,跟踪世界先进水平,不断开拓创新,结合以市场需求开发新产品的应用领域扩大产品市场的发展,为了生存。

daily-use glass industry development exploration

This year is the Chinas living standards improve, the level of consumption will also be a corresponding increase in our daily-use glass products to expand the market space. But we should also see people on the grade and quality of merchandise have been increased, especially in our products there is still a considerable volume of exports. Therefore, we should comprehensively implement the scientific concept of development at the same time, increase the scientific and technological innovation in the development, improve product grade and quality to meet the needs of the people living and growing demand for export products, while also facilitating the development of the industry. Since reform and opening up

daily glass industry, in terms of scale and technological progress have a larger development. As a result of increased foreign technical exchanges, and promote the industry level of equipment, technical level and management level. However, due to Chinas basic daily-use glass industry is relatively weak, despite the use of reform and opening up opportunities, the industry has a larger development, but with the developed countries the technical and economic indicators are still relatively large compared to the gap. In the cycle is about to enter the world of today, is clearly not suited. To do this in the future development of the necessary intensify reform, narrowing with the international advanced level, so that the development of the industry to enter a virtuous circle.

1, Product and Market: our enterprises often focus only on production, quantity; instead of the traditional product style, pattern of production, that is, according to the user to sample production (depends on volume). Lack of innovation in the development of concepts and ability to respond to changes in the market, so the lack of product design obsolete attractive to consumers; market research analysis on the lack of sales caused by passive; should not to guide the consumer to lead the market initiative in the market; can not resist the market risk impact (such as;杜郎DARQUES France is the world Australia ACI Packaging Group, only six local and New Zealand glass factory, there is an annual output of about six billion bottles of about three million tons / output capacity, per capita output 776 tons is equivalent to our more than 10 times, not including acquisitions in other areas of the factory), and we normally 150,000 tons / year production capacity following the majority, it should not phase competition with foreign enterprises, but should see the size of the direction of the economy.

Second, to strengthen scientific and technological development, innovation efforts, tracking the worlds advanced level

a long period of time we invest in science and technology, the relatively weak, which is reflected in; glass composition a reasonable selection of research, kiln basic theoretical research and electric furnace melting technology research, product of the forming mechanism of research, product and mold design research and new technology research and development of new products. Study abroad in the system of science and technology intelligence and information has also become insolvent. This is mainly concerned about the reality of the past, we are more concerned about the long-term too little research work fatigue, loss of many human resources invisible. Scientific and technological work are the basis for the development of the industry, to the neglect of technical work, the course of time the industry势在必然atrophy. Tracking is also a sentence of world-class talk, this is not alarmist talk is not unfounded, is that we should face the future a reality. So we have to recognize the gap in order to close the gap and to establish and implement the scientific concept of development, respect for science and respect the talents, the implementation of science and technology policies, and strengthen scientific and technological input to the industry level of science and technology development, can be transformed into productive forces. Will improve the efficiency of energy production costs go down, quality up varieties mentioned benefits, is should be considered.

three, the main idea of technology:

batching process: batching process are related to product quality, environmental protection, the production of an important part of civilization, but because it is not directly out of production processes, in the investment process are too often neglected, especially in the low human cost, the more it is easy to be streamlined, resulting in product quality can not be guaranteed, dust filled the environmental pollution is serious, serious potential latent occupational diseases. It is reported that China during the elimination of artificial ingredients.

glass furnace: glass furnace producing glass industry are the heart of energy consumption are the main equipment, At present, China is running the furnace flame furnace still mainly higher levels of energy consumption (typically 300 -500 kg standard coal / ton of finished about the advanced international level as equivalent to 190 kilograms of standard coal / ton finished product); melting rate is low (typically 1.5-2 tons of glass in the liquid / m melting area, the international advanced level of 3-3.6 tons of glass liquid / m melting area); in the energy structure of most of our current oil and coal, the utilization of low-pollution seriously hot, and the international community generally, such as the use of natural gas and electricity clean energy. Utilization of high-pollution less hot, even for the fuel oil business, most have adopted electric flux and the pure oxygen combustion technology in order to improve thermal efficiency and melting rate of reducing pollution. Life expectancy in the kiln area: Our furnace is normally 5-7 years (most have 5 years of age) and the international advanced level in 8-10 years, and of course in the use of refractories and one-time investment cost of connection, we still have a lot of difference, but the combination of conditions in a targeted manner to draw the international advanced experience, we in the period should be taken into account.

molding processes:
molding process on the relationship between product quality greatly, we hand-craft aspects (mainly glassware and a small number of special-shaped bottle): As practitioners and cultural qualities of the lower product art technology content are subject to certain restrictions, products do not have the grades and price points, value-added is not high. Enterprises should invest in strengthening science and technology, improve product quality aspects of efforts. In order to achieve higher prices for better quality and enhance value-added products. Also improve the glass industry in Chinas international status.

bottles technological aspects of the mechanism: whether it is bottles and containers, we are forming mechanism in the product are in short supply in-depth study, manifested in low productivity and product quality and poor appearance, this is due to the mechanization of production in China started late (just before liberation manual machine, automatic production line Qingdao Grand Formosa Regent Taipei has only imported from the United States, rotary bottle production line). We are now able to produce electronic timer 6 pairs, 8 pairs, 10 pairs of IS determinant bottle machines, but dual-drop machine factories too little quantity. And the international community has a dual / three drops / d drop 8-12 Group IS machine production, its new machines in addition to clearance mode, all equipped with servo motor brake, both energy conservation and reducing noise and simplifying the control procedures, production efficiency higher (a drop of 10 Group IV NNPB production line 375 milliliters bottle machine speed to reach 600 / min). Choi bottles in order to solve the problem of uniformity, has been adopted abroad pressure - wind production, each production of elite selection of companies comprising the test group, which specializes in technology research and new product trial work. Therefore, in the bottle to ensure that the appearance of quality, improve faster. We know that to solve the problem of lightweight bottles, the bottle is first necessary to resolve the issue of uniformity, and uniformity of the solution is not only the issue of machines on the one hand, it is including the ingredients, melting is expected Road, bottle machine within systems engineering. Therefore we have to come to a comprehensive understanding of this issue, only a comprehensive approach to science in order to make a breakthrough.

containers technological aspects of the mechanism: We are currently in press equipment has also been a great breakthrough has been manifested in the varieties: open-mode and the overall modulus of single-and double-drop presses different specifications, the basic has been eliminated Pneumatic push plate and the mechanical drive and hydraulic ram.

in energy saving and environmental protection aspects of a lot of progress, and the international community has been in the use of full-servo-driven, and the production efficiency is relatively high (the United States in the suppression of Corning glass pot of a single output of 60 / min , we have only 16 / min, while Libbys production mechanisms Cup 25-30 tons / day, we only 10-12 tons / day). In the blowing process are the use of international pressure - wind production, and we also most of the use of wind - blowing Process, whether it is to suppress blown containers or containers Products uniformity with the international advanced level has a large gap between the with the same bottle technology, which is also a systems engineering process to be shaping our conduct in-depth research.

IV deep-processing products and its products to expand

about products deep processing: In recent years international glass deep-processing, the growing importance, including: flower mill, printing, Frosted, SHI Hong , sprayed gold, outline in gold, profound and reactor technology, such as flower. In technology today, can make use of computer to carry out precision etching painted decorative glassware. In short on deep processing of glass, glass products to improve the grade and the grade, regardless of bottles or containers are great prospects, as long as the development of properly, will be accepted by the vast number of consumers.

in more than 20 years ago, it was the optical glass of the waste, after processing into a grinding parabolic surface with an invisible glue多棱access into various crafts (that is, ornaments), in the light irradiation formed under Beauty the refractive index, by consumers and expensive, so far in the high-end shopping malls and the airport is also on the merchandise counters prominent position. Chinas living standards in China in recent years greatly improved the living conditions of continuous improvement in the lives of a variety of decorative glass craft ornaments, ornaments, and it is very potential market but also have the vitality of innovation required. Glass Products is a high-end art and collectibles, because people rarely cares about the price, but as people believe that the improvement of living standards will continue to expand market demand.

In short, in the s advanced level, and constantly blaze new trails, combined with market demand to develop new application areas Products to expand product market development in order to survive. (07-11-28)

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