At present, the rubber industry is vigorously promoting the circular economy and energy saving. Rubber machinery industry in product development, give full consideration to improve efficiency, save energy, reduce pollution and other factors, for the rubber industry, energy-saving technology and equipment provides the support and assurance.
to industry sources, the rubber industry is a large energy consumption, as long as reduce energy consumption by a few percentage points, its benefits will be enormous. Rubber enterprises to develop recycling economy and energy savings, must start from the production facilities in this source. It is understood that, after years of exploration and efforts, our country in curing equipment, mixing equipment, tire parts areas such as preparation and molding equipment, have emerged in a number of energy-saving products.
in curing equipment, the main vulcanizing machine manufacturer and vigorously promote the hot-plate heating technology, so that curing processes to save energy at more than 50%. For example, Beijing united technology company pioneering the application of production in the nitrogen curing tire curing machines and nitrogen supply systems, several tire factory application be successful, Sichuan rubber company in the case of non-recovery of nitrogen, curing every child at least save 1.79 yuan. The Guilin Rubber Factory developed pressure variable-temperature vulcanization process, etc. can achieve the same effect. Vulcanized tire with this technology, the consumption of more than halved over hot water, electricity consumption is only 30% of the original; use of the process of production of tires mileage can be increased by 5% ~ 10%, capacity increased by 10% ~ 15%. Qingdao University of Technology is currently working with Guilin Rubber Machinery Factory co-production of electric screw-type tire curing press. This vulcanizing machine of steel consumption and production costs, respectively, compared with crank-connecting rod-type curing press 65% and 35% lower than the hydraulic vulcanizing machine reduced by 25% and 65%, covers an area than the average decrease of 20% or more vulcanizing machine .
in the rubber mixing equipment, rubber machinery enterprises to improve efficiency for a lot of exploration. Dalian Rubber Plastics has developed a large-capacity mesh-type mixer, using mixer on the top of the rotor and hydraulic bolt in a number of patented technologies, not only reduces mixing time, but also improve mixing quality and prolong the mechanical life. Increase mixer rotor speed and ram pressure can also increase production efficiency, saving energy.
mixer control system for intelligent energy-saving, is the mixer has a bright spot in the industry. Qingdao MESNAC Corporation and Zhejiang University jointly developed an amphibious smart Mixer Auxiliary series using statistical theory, population, intelligence and expert systems, eliminating the mixing quality fluctuations. Mixer installation of the system after mixing procedures remain unchanged, under the conditions of stable quality of raw materials, carbon black dispersion of improving a grade or more, mixing time and power consumption decreased by about 7% and 11%. South China University of mixer developed microcomputer-based intelligent control system put into use, they could enhance the mixing efficiency of 20% and improve passing rate of rubber.
Preparation of the tire components and molding equipment, Guilin Rubber Industry Research and Design Institute has developed in recent years, three composite, four-tread compound extrusion production line used in all of its feed pin barrel cold feed extruder, extrusion rubber quality and the obvious energy saving effect. Rubber and Plastic Machinery Co., Ltd., Inner Mongolia Foote developed pin cold feed extruder GITI Hefei in Anhui Province, etc. to replace the companys four drum classes forming machine output increased to more than 130 births.
Qingdao University of Science and Technology, Professor Lv Bo-yuan, rubber machinery enterprises are increasingly making equipment, saving energy, in line with the rubber industry trends. Rubber Tire Company is now being used by the extensive use of energy to energy-efficient enterprises to transform their low energy consumption, high efficiency equipment will be the rubber companys future procurement of equipment of choice.
橡胶业的能源“源”，促进环保
目前，橡胶行业正在大力推进循环经济和节能。橡胶机械行业的产品开发，充分考虑提gx率，节省能源，减少污染和其他因素，用于橡胶工业，节能技术和设备的支持和保证。
业内人士透露，橡胶产业是大量消耗能源，只要降低几个百分点的能源消耗，它的好处将是巨大的。橡胶企业发展循环经济，节约能源，必须从这一来源的生产设施。据了解，经过多年的探索和努力，我们的国家在固化设备混合设备，轮胎部分地区的年份，例如筹备和成型设备，已涌现出了一系列节能产品。
在zl设备
，主要硫化机制造商，大力推进热板加热技术，使zl过程，节省50％以上的能源。例如，北京联合技术公司开创性氮的生产应用硫化轮胎硫化机和氮气供应系统，有几个轮胎厂的应用是成功的是非，四川橡胶公司的氮肥利用率，固化每个儿童至少可以节省一点七九元。桂林橡胶厂发展压变温硫化工艺等，可以达到同样的效果。这种技术硫化轮胎，消费超过一半以上的热水，电力消耗仅为原来的30％的里程可提高5％?10％，容量增加10％的轮胎生产过程中使用?15％。青岛科技大学目前正在与桂林橡胶机械厂合作生产电动螺杆式轮胎硫化机。这种钢材消费和生产成本，分别硫化机，与曲柄连杆式硫化机的65％和35％，比液压硫化25％和65％减至机低，占地面积比平均下降20个地区％或以上的硫化机。
搅拌设备中的橡胶，橡胶机械
企业提高了很多效率的探索。大连橡塑机械股份公司，混频器的研究转子，开发了多种新的转子，大大提高了混合效率。据报道，其新的密炼机转子开发利用，可以提高混合均匀，生产率10％或以上的增长。另一个与6转子凸边的新结构，很复杂的塑料物质流，可以减少12％结焦时间，填料含量增加1.2％，提高生产效率13％。益阳橡胶塑料已开发出大容量的网格型混合机，使用的转子和液压螺栓顶部，多项专利技术，混频器，不仅降低了混合时间，而且可以改善混合质量，延长机械寿命。提高密炼机转子的速度和内存的压力也可以提高生产效率，节约能源。
混频器的智能控制系统的能源节约，是混频器具有在本行业的亮点。青岛高校软控公司与浙江大学共同开发出一种智能调音台辅助两栖通过一系列统计理论，人口，智力和专家系统，xc了混合质量的波动。搅拌机系统的安装程序，混合后保持不变，根据原料，碳质量稳定的条件改善1级或以上的黑分散，混合时间，功耗降低约7％和11％下降。 South中国大学搅拌机研制微机智能控制系统投入使用后，他们可以提高20％，混合效率，改善橡胶合格率。
的部件和轮胎成型设备，桂林橡胶工业研究设计院研制在近年的发展，三复合，四复合胎面挤出生产线，在其饲料针管都用冷喂料挤出机，橡胶挤出质量和明显的节能效果。橡胶和塑料机械有限公司，内蒙古富特制定针安徽省冷喂料挤出机合肥佳通等，以取代该公司的开放式轧机轧钢机，用于分配系统，生产线，减少安装的权力560万千瓦，为30％?40％的投资，降低成本。普利司通橡胶有限公司和无锡合作生产的{dy}线，同时形成6六个清盘珠生产线车站六边形环，其生产效率是一个至少4次单站。近年来，在子午线轮胎成型机的迅速发展，鼓2时58发展到四个鼓鼓机机，生产效率大大提高。赛象，桂林橡胶机械，北京航空制造工程研究所，青岛，沉阳软蓝大学英语和其它控制和这三家公司组成的鼓机鼓月2日至50?{yl}的生产设备60至100?120。北京航空制造工程研究所的4类鼓成型机的生产量超过130年出生。
青岛科技，教授吕宝元，橡胶机械企业正越来越多大学制造设备，节能降耗，与橡胶行业发展趋势一致。橡胶轮胎公司目前正在使用的能源大量使用能源效率企业转变，能耗低，效率高的设备将成为橡胶公司的未来选择设备的采购。08.11.10
Tags: , , ,